{"id":2060,"date":"2022-03-22T12:25:25","date_gmt":"2022-03-22T11:25:25","guid":{"rendered":"https:\/\/odk-ergon.pl\/?p=2060"},"modified":"2022-03-31T21:23:27","modified_gmt":"2022-03-31T19:23:27","slug":"welding-2","status":"publish","type":"post","link":"https:\/\/odk-ergon.pl\/en\/publikacje\/spawanie\/","title":{"rendered":"Quality factors of welded joints"},"content":{"rendered":"<p><a href=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Welding-2-scaled.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-2063 size-medium alignleft\" title=\"Welding process\" src=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Welding-2-300x231.jpg\" alt=\"Welding process\" width=\"300\" height=\"231\" srcset=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Welding-2-300x231.jpg 300w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Welding-2-1024x790.jpg 1024w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Welding-2-768x592.jpg 768w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Welding-2-1536x1184.jpg 1536w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Welding-2-2048x1579.jpg 2048w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Welding-2-624x481.jpg 624w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/> <\/a>The quality of the joint of the welded materials is the technical condition of strength, reliability and, in the long term, durability of technical solutions in welding. The knowledge and experience of the welder, good quality materials or highly specialized equipment - this is undoubtedly a must-have if the welding work is to be performed reliably. However, is it possible to define more specific factors for assessing the quality of the weld? Well - yes, this article deals with the presentation of the topic. If you are interested, you can get more information on welding during the training <a href=\"https:\/\/odk-ergon.pl\/en\/szkolenia\/szkolenia-na-suwnice\/uprawnienia\/\">UDT<\/a> welding in the ERGON center.<\/p>\n<h2><strong>Joining materials and the reliability of the weld<\/strong><\/h2>\n<p>When joining materials by heating and melting them, with or without a joint, it happens that the resulting heat induction or some existing material defect become a direct contribution to the weakening of the strength of the link. This may affect the failure of the designed structure. That is why it is necessary to check the quality of the welded joints.<\/p>\n<h2><strong>Quality control of performed welding works<\/strong><\/h2>\n<p>Strength tests of welded joints are carried out with the use of non-destructive and destructive methods. Non-destructive methods consist in detecting defects without the slightest disturbance of the structure, i.e. visual, using ultrasound, radiography, eddy currents, or by checking the discontinuity of the material. In turn, the destructive methods use weld strength tests through stretching, bending, as well as impact and hardness tests, as well as macro- and microscopic metallography. The examination of the quality of welded joints deals with the factors that have the greatest impact on the obtained inspection results.<\/p>\n<h2><strong>About the quality factors of the weld<a href=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Exterran_IMG_2460_feature-scaled.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-2061 size-medium\" title=\"Welded connection\" src=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Exterran_IMG_2460_feature-300x171.jpg\" alt=\"Welded connection\" width=\"300\" height=\"171\" srcset=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Exterran_IMG_2460_feature-300x171.jpg 300w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Exterran_IMG_2460_feature-1024x583.jpg 1024w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Exterran_IMG_2460_feature-768x437.jpg 768w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Exterran_IMG_2460_feature-1536x874.jpg 1536w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Exterran_IMG_2460_feature-2048x1166.jpg 2048w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/Exterran_IMG_2460_feature-624x355.jpg 624w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/strong><\/h2>\n<p>The essential conditions for the quality of welding are:<\/p>\n<ul>\n<li>correctness of the design and technical drawings of the structure - in particular in the context of a specific welded joint,<\/li>\n<li>the method of making the weld - its selection is related to the type of heat source and the use of appropriate equipment,<\/li>\n<li>type of materials joined together,<\/li>\n<li>geometry of the resulting joint,<\/li>\n<li>connector size,<\/li>\n<li>type of material of a given welding electrode,<\/li>\n<li>method of inducing thermal energy,<\/li>\n<li>conditions of use and use.<\/li>\n<\/ul>\n<h2><strong>Efficiency and economics of the welding process<\/strong><\/h2>\n<p>Quality maximizes the efficiency of operational functions, however, cost ineffectiveness, i.e. profitability. Quality and economic rationale are two aspects that often conflict with each other. The reconciliation of these two different values, most often, occurs at the design and preparation stage of technical documentation, e.g. in a specification that specifies the requirements for proper performance and operation according to the customer&#039;s needs.<\/p>\n<p><a href=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/IMG_0019-1024x768-1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2067 size-medium\" title=\"Welding connection\" src=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/IMG_0019-1024x768-1-300x225.jpg\" alt=\"Welding connection\" width=\"300\" height=\"225\" srcset=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/IMG_0019-1024x768-1-300x225.jpg 300w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/IMG_0019-1024x768-1-768x576.jpg 768w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/IMG_0019-1024x768-1-640x480.jpg 640w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/IMG_0019-1024x768-1-624x468.jpg 624w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/03\/IMG_0019-1024x768-1.jpg 1024w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<h2><strong>If you want to know more<\/strong><\/h2>\n<p>The topic of welding is thoroughly discussed at a dedicated course at ERGON. If you want to learn more, please visit the training website and read the price list.<\/p>","protected":false},"excerpt":{"rendered":"<p>Jako\u015b\u0107 \u0142\u0105cza zespawanych materia\u0142\u00f3w to techniczne uwarunkowanie wytrzyma\u0142o\u015bci, niezawodno\u015bci oraz w d\u0142u\u017cszym czasie, trwa\u0142o\u015bci rozwi\u0105za\u0144 technicznych w spawaniu. Wiedza i do\u015bwiadczenie spawacza, dobrej jako\u015bci materia\u0142y czy wysokospecjalistyczny osprz\u0119t &#8211; to bez w\u0105tpienia niezb\u0119dnik, je\u015bli prace spawalnicze maj\u0105 by\u0107 wykonane solidnie. Czy da si\u0119 jednak okre\u015bli\u0107 bardziej specyficzne czynniki oceny jako\u015bci spawu? Ot\u00f3\u017c \u2013 tak, przedstawieniem tematu zajmuje si\u0119 w\u0142a\u015bnie ten artyku\u0142. Je\u015bli b\u0119dziesz zainteresowany, wi\u0119cej informacji w temacie spawalnictwa, mo\u017cesz uzyska\u0107 na szkoleniu UDT spawanie w o\u015brodku ERGON. Zespalanie materia\u0142\u00f3w, a niezawodno\u015b\u0107 spawu Przy \u0142\u0105czeniu materia\u0142\u00f3w poprzez ich nagrzewanie i topnienie, ze spoin\u0105 lub bez, zdarza si\u0119, \u017ce powsta\u0142a indukcja cieplna lub jaka\u015b istniej\u0105ca wada materia\u0142owa, staj\u0105 si\u0119 bezpo\u015brednim przyczynkiem do os\u0142abienia wytrzyma\u0142o\u015bci \u0142\u0105cza. Mo\u017ce to wp\u0142yn\u0105\u0107 na usterkowo\u015b\u0107 zaprojektowanej konstrukcji. Dlatego w\u0142a\u015bnie, niezb\u0119dne jest skontrolowanie jako\u015bci po\u0142\u0105cze\u0144 spawanych. Kontrola jako\u015bci wykonanych prac spawalniczych Badania wytrzyma\u0142o\u015bci po\u0142\u0105cze\u0144 spawanych odbywaj\u0105 si\u0119 z wykorzystaniem sposob\u00f3w nieniszcz\u0105cych i niszcz\u0105cych. Metody nieniszcz\u0105ce polegaj\u0105 na wykryciu wad, bez najmniejszych narusze\u0144 konstrukcji, tj. wizualne, z wykorzystaniem ultrad\u017awi\u0119k\u00f3w, radiografii, pr\u0105d\u00f3w wirowych, czy poprzez sprawdzenie nieci\u0105g\u0142o\u015bci materia\u0142u. Z kolei, metody niszcz\u0105ce wykorzystuj\u0105 pr\u00f3by wytrzyma\u0142o\u015bci spawu poprzez rozci\u0105gni\u0119cia, zginania, a tak\u017ce pr\u00f3by udarno\u015bci, twardo\u015bci oraz dzia\u0142anie metalografii makro- i mikroskopowej. Badanie jako\u015bci po\u0142\u0105cze\u0144 spawanych zajmuje si\u0119 czynnikami, kt\u00f3re maj\u0105 najwi\u0119kszy wp\u0142yw na uzyskane wyniki kontroli. O czynnikach jako\u015bci spawu Do istotnych warunk\u00f3w jako\u015bci spawania nale\u017c\u0105: poprawno\u015b\u0107 projektu i rysunk\u00f3w technicznych konstrukcji \u2013 w szczeg\u00f3lno\u015bci w kontek\u015bcie konkretnego po\u0142\u0105czenia spawanego, metoda wykonania spawu \u2013 jej wyb\u00f3r wi\u0105\u017ce si\u0119 z rodzajem \u017ar\u00f3d\u0142a ciep\u0142a oraz wykorzystaniem odpowiedniego dla niej sprz\u0119tu, rodzaj zespalanych ze sob\u0105 materia\u0142\u00f3w, geometria powstaj\u0105cego [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":2063,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"sfsi_plus_gutenberg_text_before_share":"","sfsi_plus_gutenberg_show_text_before_share":"","sfsi_plus_gutenberg_icon_type":"","sfsi_plus_gutenberg_icon_alignemt":"","sfsi_plus_gutenburg_max_per_row":"","footnotes":""},"categories":[48],"tags":[],"class_list":["post-2060","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-publikacjee","has_thumb"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/posts\/2060","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/comments?post=2060"}],"version-history":[{"count":7,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/posts\/2060\/revisions"}],"predecessor-version":[{"id":2088,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/posts\/2060\/revisions\/2088"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/media\/2063"}],"wp:attachment":[{"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/media?parent=2060"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/categories?post=2060"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/tags?post=2060"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}