{"id":2258,"date":"2022-06-22T12:36:26","date_gmt":"2022-06-22T10:36:26","guid":{"rendered":"https:\/\/odk-ergon.pl\/?p=2258"},"modified":"2022-06-25T00:10:46","modified_gmt":"2022-06-24T22:10:46","slug":"cutting-methods","status":"publish","type":"post","link":"https:\/\/odk-ergon.pl\/en\/publikacje\/metody-ciecia\/","title":{"rendered":"Cutting methods used in industry"},"content":{"rendered":"<p>In industry, the key technological process is welding and thermal cutting of various metals and alloys, used in the course of production in industries such as construction, electrical engineering, metal, metallurgy and shipbuilding. These methods differ in the amount of energy used, speed, amount of material loss or the quality of the cut edges.<\/p>\n<p><strong> <a href=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/maxresdefault-36.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-2260 size-medium\" src=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/maxresdefault-36-300x169.jpg\" alt=\"plasma welder \" width=\"300\" height=\"169\" srcset=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/maxresdefault-36-300x169.jpg 300w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/maxresdefault-36-1024x576.jpg 1024w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/maxresdefault-36-768x432.jpg 768w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/maxresdefault-36-1536x864.jpg 1536w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/maxresdefault-36-624x351.jpg 624w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/maxresdefault-36.jpg 1600w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/strong><\/p>\n<h2><strong>What is electric arc cutting?<\/strong><\/h2>\n<p>It consists in melting or burning the gap with the heat of an electric arc between the electrode and the material being cut. This method includes plasma cutting and oxy-acetylene torch cutting, but this group also includes cutting:<\/p>\n<p>arc-oxygen - obtained by fusing metal with the heat of an electric arc and burning oxygen. The cutting process is carried out with the use of a coated electrode MMA (Manual Arc Welding), it uses an electrode with a metal core covered with a compressed coating. Oxygen is applied through the center of the electrode, and the fluxes made of the mentioned coating stabilize the arc.<\/p>\n<p>arc coated electrode - a low-carbon electrode wrapped in its heat melts the metal in the cutting gap. Direct current is then used. Due to the low quality of the edges, this method is mainly used for non-ferrous metals, e.g. in scrap yards.<\/p>\n<p>&nbsp;<\/p>\n<h2><strong>Plasma cutting <\/strong><\/h2>\n<p>Before we move on to plasma cutting, it is important to briefly explain what it actually is. It is often called the fourth stage <a href=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/Plasma-cutter-on--scaled.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-2261 size-medium\" src=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/Plasma-cutter-on--300x225.jpg\" alt=\"plasma-acetylene torch\" width=\"300\" height=\"225\" srcset=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/Plasma-cutter-on--300x225.jpg 300w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/Plasma-cutter-on--1024x768.jpg 1024w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/Plasma-cutter-on--768x576.jpg 768w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/Plasma-cutter-on--1536x1152.jpg 1536w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/Plasma-cutter-on--2048x1536.jpg 2048w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/Plasma-cutter-on--640x480.jpg 640w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/Plasma-cutter-on--624x468.jpg 624w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a>matter because ionized matter resembles gas. Plasma conducts electricity, but as the temperature rises, its resistance decreases - unlike metals. The melting of the metal causes the high temperature of the plasma arc to cut through the workpiece, and a high velocity gas stream removes the molten material from the bottom of the cut.<\/p>\n<p>The cutting process begins as soon as the torch is set in motion. The most common plasma-forming gas is air. Gases such as argon, nitrogen, hydrogen, carbon dioxide or individual mixtures are used in devices with high power. Plasma can cut materials that conduct electricity, e.g. carbon steel, aluminum alloy, brass, copper or cast iron.<\/p>\n<h3>The advantages of plasma cutting include:<\/h3>\n<ul>\n<li>cutting speed<\/li>\n<li>fast piercing and no need for heating<\/li>\n<li>very little thermal deformation<\/li>\n<li>small cutting gap and high surface quality<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>Plasma welding, unfortunately, has its disadvantages, which include:<\/h3>\n<ul>\n<li>strong UV radiation<\/li>\n<li>emitting large amounts of gases and noxious fumes<\/li>\n<li>noise<\/li>\n<li>changes in the cutting zone<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h2><strong>How does an oxygen-acetylene burner work?<\/strong><\/h2>\n<p><a href=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/81210355-the-worker-is-cutting-steel-with-oxygen-gas-cutting-machine.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-2259 size-medium\" src=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/81210355-the-worker-is-cutting-steel-with-oxygen-gas-cutting-machine-300x200.jpg\" alt=\"plasma welding machine plasma cutting\" width=\"300\" height=\"200\" srcset=\"https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/81210355-the-worker-is-cutting-steel-with-oxygen-gas-cutting-machine-300x200.jpg 300w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/81210355-the-worker-is-cutting-steel-with-oxygen-gas-cutting-machine-1024x682.jpg 1024w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/81210355-the-worker-is-cutting-steel-with-oxygen-gas-cutting-machine-768x512.jpg 768w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/81210355-the-worker-is-cutting-steel-with-oxygen-gas-cutting-machine-624x416.jpg 624w, https:\/\/odk-ergon.pl\/wp-content\/uploads\/2022\/06\/81210355-the-worker-is-cutting-steel-with-oxygen-gas-cutting-machine.jpg 1300w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a>Oxy-acetylene (oxyacetylene) burners allow you to perform a wide range of works. It mixes two gases, and with the use of a suitable burner and nozzle, it produces a flame in excess of 3000 \u00b0 C. Oxy-acetylene torch can be used for welding and soldering. Due to its versatility, it is suitable for materials such as lead, aluminum, silver, tin, steel, copper and zinc. Cutting with this method allows you to split steel with a thickness of up to 300mm. The advantages of oxy-acetylene cutting include:<\/p>\n<ul>\n<li>wide range of cutting thicknesses<\/li>\n<li>high-quality cutting of thick materials<\/li>\n<li>possibility of cutting at different angles<\/li>\n<\/ul>\n<h3>The large area of the cut zone of the oxyacetylene torch also has its disadvantages:<\/h3>\n<ul>\n<li>wide heat affected zone<\/li>\n<li>long pierce time through the material<\/li>\n<li>low working speed<\/li>\n<li>high-alloy steels and steels with high carbon content cannot be cut<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h2><strong>Which welding method to choose? <\/strong><\/h2>\n<p>The key to success is to adapt the parameters and methods to the specific case and alloy to be processed. You should consider what we care about the most - precision, tightness, speed of execution or costs.<\/p>","protected":false},"excerpt":{"rendered":"<p>W przemy\u015ble kluczowym procesem technologicznym jest spawanie i ci\u0119cie termiczne r\u00f3\u017cnych metali i stop\u00f3w, wykorzystywane w przebiegu produkcji w bran\u017cach takich jak budowlana, elektrotechniczna, metalowa, hutnicza czy stoczniowa. Metody te r\u00f3\u017cni\u0105 si\u0119 od siebie ilo\u015bci\u0105 zu\u017cytej energii, szybko\u015bci\u0105, wielko\u015bci\u0105 ubytku materia\u0142u czy jako\u015bci\u0105 ci\u0119tych kraw\u0119dzi. Na czym polega ci\u0119cie \u0142ukiem elektrycznym? Polega na wytapianiu lub wypalaniu szczeliny ciep\u0142em \u0142uku elektrycznego pomi\u0119dzy elektrod\u0105, a ci\u0119tym materia\u0142em. Do tej metody zaliczamy ci\u0119cie plazm\u0105 i palnikiem acetylenowo-tlenowym, ale do tej grupy nale\u017cy tak\u017ce ci\u0119cie: \u0142ukowo-tlenowe &#8211;\u00a0 uzyskiwane przez stapianie metalu ciep\u0142em \u0142uku elektrycznego oraz spalania tlenu. Proces ci\u0119cia dokonuje si\u0119 za pomoc\u0105 elektrody otulonej MMA (Manual Arc Welding), wykorzystuje elektrod\u0119 z metalowym rdzeniem okrytym sprasowana otulin\u0105. \u015arodkiem elektrody podaje si\u0119 tlen, a topniki ze wspomnianej otuliny stabilizuj\u0105 \u0142uk. \u0142ukowe elektrod\u0105 otulon\u0105 \u2013 niskow\u0119glowa elektroda otulona swoim ciep\u0142em stapia metal w szczelinie ci\u0119cia. Wykorzystuje si\u0119 w\u00f3wczas pr\u0105d sta\u0142y. Niska jako\u015b\u0107 kraw\u0119dzi powoduje, \u017ce metoda ta jest wykorzystywana g\u0142\u00f3wnie do metali nie\u017celaznych np. na z\u0142omowiskach. &nbsp; Ci\u0119cie plazm\u0105 Zanim przejdziemy do ci\u0119cia plazm\u0105, nale\u017cy pokr\u00f3tce wyja\u015bni\u0107, czym ona w\u0142a\u015bciwie jest. Cz\u0119sto zwana jest czwartym stanem materii, poniewa\u017c zjonizowana materia przypomina gaz. Plazma przewodzi pr\u0105d elektryczny, jednak wraz ze wzrostem temperatury maleje jej op\u00f3r \u2013 zupe\u0142nie inaczej ni\u017c w przypadku metali. Topnienie metalu powoduje wysoka temperatura \u0142uku plazmowego, kt\u00f3ry przecina obrabiany element, a strumie\u0144 gazu o du\u017cej pr\u0119dko\u015bci usuwa z dna szczeliny ci\u0119cia stopiony materia\u0142. Proces ci\u0119cia rozpoczyna si\u0119 w momencie wprawienia palnika w ruch. Najcz\u0119\u015bciej stosowanym gazem tworz\u0105cym plazm\u0119 jest powietrze. Gaz\u00f3w takich jak argon, azot, wod\u00f3r, dwutlenek w\u0119gla czy [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":2260,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"sfsi_plus_gutenberg_text_before_share":"","sfsi_plus_gutenberg_show_text_before_share":"","sfsi_plus_gutenberg_icon_type":"","sfsi_plus_gutenberg_icon_alignemt":"","sfsi_plus_gutenburg_max_per_row":"","footnotes":""},"categories":[48],"tags":[],"class_list":["post-2258","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-publikacjee","has_thumb"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/posts\/2258","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/comments?post=2258"}],"version-history":[{"count":3,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/posts\/2258\/revisions"}],"predecessor-version":[{"id":2295,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/posts\/2258\/revisions\/2295"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/media\/2260"}],"wp:attachment":[{"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/media?parent=2258"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/categories?post=2258"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/odk-ergon.pl\/en\/wp-json\/wp\/v2\/tags?post=2258"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}